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Shanghai Special Metal Co., Ltd.

Rotary Kiln Tyre, Kiln Tyre, Rotary Kiln Parts manufacturer / supplier in China, offering Customized Rotary Kiln Tyre for Cement Kiln, OEM Cast High Hardness Sprocket Gear, Integration Ingot Mold and so on.

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Supplier Homepage Product Cement & Mining Parts Customized Rotary Kiln Tyre for Cement Kiln

Customized Rotary Kiln Tyre for Cement Kiln

FOB Price: US $1,600-2,100 / Ton
Min. Order: 1 Piece
Min. Order FOB Price
1 Piece US $1,600-2,100/ Ton
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Production Capacity: 100, 000 Tons Per Year
Transport Package: Frame or as Your Require
Payment Terms: L/C, T/T, D/P

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Basic Info
  • Model NO.: Kiln Tyre
  • Surface Roughness: Ra 0.05 ~ Ra 12.5
  • Certificate: En 1024 3.1
  • Specification: DIN, ASTM Standards, etc
  • Application: Cement, Mining Industry
  • Tolerance: +/-0.15mm
  • Trademark: CSM
  • Origin: Shanghai, China
Product Description
Weight: 5~80T
Applicable devices: rotary kiln type
Application: Cement, Metallurgy, chemical industry, building etc. 
Customizable or not: Yes

Product Introduction
Tyre is another name for rolling ring, which is the main part of rotary kiln. The function of tyre is to transfer the whole weight (including firebrick, interior device and material) to riding wheel to make barrel stably move round at riding wheel. Therefore, tyre should have excellent strength and wear resistance; meanwhile, it is the part to enhance radial stiffness of barrel, so it should have excellent stiffness

Our main material for the Rotary kiln tyre is similar to followings:

Standard Specifications for Cast Steel
CountryStandardGrade
United Kingdom BS EN 10083/2-1991C45
USA ASTM A 29/A29M-041045
Germany DIN EN 10083-2-2006C45/CK45
Japan JIS G5111SCC5
International ISO 683/1 C45/C45E4/C45M2
 
Standard Specifications for Cast Steel
CountryStandardGrade
United Kingdom BS 970-1708 A42 
USA ASTM A 29/A29M-044140/4142
Germany DIN EN 10083-1-199642CrMo4
Japan JIS G4053-2003SCM440
International ISO 683/1 3

Advantage
1. High strength, excellent wear resistance
Shanghai Special Metal uses ZG45 and ZG42CrMo to cast rotary kiln tyre to ensure high strength and excellent toughness, which is good for supporting.
2. Adopting double medium quenching process while casting tyre to enhance the flexibility  
Shanghai Special Metal adopts advanced double medium quenching process and forges equally each part, which enhance the hardness and toughness to get high wear resistance to adapt all kinds of bad working conditions
3. Type has a simply structure. It is convenient to manufacture and to do routine maintenance
 
Production Process 
1. Wooden pattern Production  
2. Molding
3. Pouring
4. First cleaning
5. Heat treatment - grinding (inspection)
6. Rough machining (inspection)-finishing machining (inspection)
7. Packing-delivering
Customized Rotary Kiln Tyre for Cement Kiln

Quality Assurance
The fabrication route is governed by the provisions of the implemented Quality System ISO 9001: 2000. The standard documentation ensures the full traceability of every process step:
Manufacturer test certificates according to DIN EN 10.204 § 3.1 including chemical composition, mechanical properties and non-destructive examination;
Dimensional check supported with a "as-built" sketch;
Record of the heat treatment chart;
Carry out NDT(Non-destructive Testing) inspection at least at level 2.
Customized Rotary Kiln Tyre for Cement Kiln


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